TECHNICAL organization BULLETIN front Door Trim Panels Delaminating17-2222 08 November 2017

Model: 2013-2016 Police Interceptor
2013-2016 Explorer

Issue: Some 2013-2016 Explorer/Police Interceptor utility vehicles might exhibit delamination that the optimal edge that the front door trim panels.

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Action: Follow the service Procedure actions to correct the condition.

Warranty Status: Eligible Under Provisions Of new Vehicle minimal Warranty Coverage Warranty/ESP coverage limits/policies/prior approvals space not transformed by a TSB. Warranty/ESP coverage boundaries are figured out by the figured out causal part and proved using the OASIS part coverage tool.

Labor Times

DescriptionOperation No.Time
2013-2016 Explorer/Police Interceptor Utility: remove Both former Door Trim Panels and Repair (Do Not usage With any Other labor Operations)172222A0.6

Repair/Claim Coding

Causal Part:7823943
Condition Code:33

Tool List

3/8"7 mm Socket
3/8"10 mm Socket
3/8"3 customs (76 mm) Extension
Pocket Flathead Screwdriver
Plastic Trim Tool
Needle nose Pliers
Straight edge - Rotunda 164-R2760 or equivalent
Pneumatic clip Gun - Rotunda RTTP Kit SNSU502DT-PKG or equivalent
3/8" Crown 3/16" Leg length Staples - Rotunda RTTP SNS87003 or equivalent

Service Procedure

1. Remove both prior door trim panels. Refer to Workshop manual (WSM), section 501-05.

2. Place the door dashboard upside under on the sheet of a clean workbench with the mirror sail raised section of the door panel hanging turn off the edge of the workbench. (Figure 1)

Figure 1

3. Roll the lip of the door panel fabric back over the leaf of the door panel. (Figure 2)

Figure 2

4. Place a 6 - 9.5 mm (0.25 - 0.375 inch) thick right edge, comparable to Rotunda right edge 164-R2760, top top the workbench between the leaf of the door panel and the edge of the workbench. (Figure 3)

5. Connect pneumatic stapler, Rotunda RTTP SNSU502DT-PKG or equivalent, to a regulated air source collection to around 414 kPa (60 PSI). Location a test staple at the finish of the panel close to the mirror sail and readjust the air press to the clip gun as vital to insert the staples flush into the dashboard without going with the fabric. Usage light to moderate downward press on the staple gun. Excessive downward pressure may reason the staple to pass v the door panel fabric. (Figure 4)

Figure 4

6. Starting through the right edge in the facility of the door panel, squeeze out the right edge up against the door panel and also rotate the opposite finish of the door panel in the direction of the open end of the bench to help stretch the fabric in place.

7. Keep the straight edge squeezed against the door panel and also start stapling from the facility working out towards the finish placing a staple roughly every 6 mm (0.25 inch). (Figure 5)

Figure 5

8. Return to the center and also staple external in opposing direction keeping pressure top top the directly edge versus the panel. Revolve the panel against the right edge to stretch the cloth into the ideal place if necessary. (Figure 6)

Figure 6

9. Inspect the placement of the staples and also verify the cloth is extended properly and also is even and also flat throughout the optimal of the panel. If necessary, a level blade screwdriver and also pliers have the right to be provided to eliminate the staples from the panel. (Figures 7-8)

Figure 7

Figure 8

10. Repeat procedures 2-9 top top the various other door panel.

11. To install, turning back the remove procedure.

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Refer come the video procedure for further clarification that the company Procedure.


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